High Speed Keel MachineIt Is A Core Automated Forming Equipment In The Fields Of Architectural Decoration, Light Steel Villas, And Steel Structures. It Is Designed For Mass Production Of Various Types Of Keel Profiles Such As Light Steel Keels, Painted Keels, And Card Keels. With Cold Rolling Forming Technology As The Core, It Replaces Traditional Keel Processing Equipment With Production Speed, Greatly Improving Production Efficiency And Product Standardization Level. It Is The Core Supporting Equipment For Large-scale And Efficient Production Of Keels, Widely Adapting To The Needs Of Multiple Scenarios Such As Home Decoration, Tooling, And Prefabricated Buildings.
The Equipment Core Is Divided Into Two Types: High-speed Light Steel Keel Cold Bending Production Line And Card Type Keel Dedicated High-speed Production Line. The Entire Process Adopts PLC+HMI Integrated Control System, Integrates Multiple Core Processes, And Only Requires One Person On Duty To Operate Stably. The Universal High-speed Keel Production Line Has A Coherent Process, From Strip Unwinding, Feed Guidance, Multi Pass Roll Cold Bending Forming, To Servo Hydraulic Shearing And Fixed Length Cutting, And Finally Completing Finished Product Palletizing. Some High-end Models Can Also Integrate Fully Automatic Packaging Function, Realizing The Full Process Of "forming Cutting Packaging" Without Human Intervention; The Card Type Keel Dedicated High-speed Machine Is Optimized For Ceiling Specific Design, And Can Complete Cutting, Punching, Folding, And Pressing Processes In One Go, With No Waste And Low Loss Throughout The Process, Achieving Continuous Output.
The Core Advantages Of This Device Are Outstanding, With A Particularly Prominent "high Speed" Feature. The Operating Speed Of Conventional Models Can Reach 10-40 Meters Per Minute, And Can Reach 120 Meters Per Minute Without Punching, Which Is More Than Three Times More Efficient Than Traditional Devices. High Molding Accuracy, Using Siemens Closed-loop Control Servo Cutting, Cutting Error Can Be Controlled Within ± 0.3mm, The Keel Section Is Regular And The Size Is Uniform, Avoiding Bite Loosening Problems During Installation. Flexible Specification Switching, Adopting Modular Quick Change Mold Design, Mold Replacement And Parameter Calibration Can Be Completed In 15-30 Minutes. It Can Produce 38 Main Bones, 50 Pairs Of Bones, 60 Main Bones, As Well As C-type, U-shaped And Other Full Category Keels, Suitable For More Than 80% Of Mainstream Market Demand. Simultaneously Possessing Intelligent Operation And Maintenance As Well As Energy-saving And Environmental Protection Features, It Supports Real-time Parameter Adjustment And Fault Self Diagnosis. Important Components Are Made Of CR12MOV Material, With A Service Life Of Over 10 Years. The Servo System Is 30% -40% More Energy-efficient Than Traditional Hydraulic Systems And Does Not Emit Pollutants.
It Has A Wide Range Of Application Scenarios, With Light Steel Keel Commonly Used For Home Decoration Ceilings, Tooling Partitions, And The Construction Of Light Steel Villas; Card Type Keel Is Suitable For Suspended Ceilings In Public Buildings Such As Hospitals And Shopping Malls; Painted Keel Is Used For Decoration Scenes, Combining Aesthetics And Durability. The Equipment Can Significantly Reduce Labor Costs, Increase The Daily Production Capacity Of Traditional Processing Methods From Several Thousand Meters To Over 12000 Meters, Reduce The Scrap Rate To Below 0.5%, Balance Production Efficiency And Economy, And Meet The Needs Of Rapid Construction Of Prefabricated Buildings, Helping Enterprises Achieve Standardized And Large-scale Production And Enhance Market Competitiveness.
